OUTOKUMPU

Cut to length lines:

Key Features

Automatic load, centered

Automatic introduction, head tape

Scraper

Application paper / film on both sides

Rotary Shear

Rewind with automatic handling / cut sheets, with automatic stacker

Data connection with the information center in Finland by IBM-WebSpeare application dedicated to collecting data from the line - for managing orders and information from central system

Redundant servers to supervisor, archive data (including full redundancy for the operation of temporary data line)

Client (5) with the diverse applications based on location (the application automatically recognizes the location, and configure appropriately). A client with dual screen

Security Access Management

Productivity Management

Data management control system, interpretation and consistency checks on changes

Data management system to control

Complete diagnosis of each element present in the field, with comprehensive information

Security access management system

Overview:

The application has submitted a considerable complexity for the various features implemented. First was to implement a data structure that represented the material added, with the characteristics of the treatment to be carried. The thermal regulation have presented many complexities, since many factors which necessarily operate in accordance. Starting from the main furnace, input, we find a first zone of pre-heating, with burners and heat recovery, The second section of the furnace is represented by several areas in which the material undergoes heat treatment at the end of the pool by forno1 is hardening, too with controlled temperature. Subsequently a carrier picks up the material and place him forno2 or an intermediate zone where it can be further processed. The furnace 2 has the interesting feature to be powered by the smoke of forno1 and an after-burner. The result is treated fairly complex obtained by optimizing the total consumption.

Being a more complex set of factors, including the automatic lubrication, cooling water of some mechanical parts, the burner management, management of air entering the combustion, the management of post combustion chamber, the management of hot air at the valley the post combustion chamber. On this occasion I have implemented a comprehensive diagnosis, including the normal alarmist, and in addition a number of alarms to monitor the efficiency of all the moving parts and phases of treatment. Obtaining an application with a fairly intuitive for maintenance and repair. I also implemented a check for preventive maintenance in order to prevent breakage caused by wear.

A good study of data structures, has allowed the development of efficient management of treatment, accompanying the material treated with a considerable amount of data collected during processing.